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Precast concrete factory for a national housing programme

A complete precast factory delivered as a turnkey package: circulating production line, batching plant, mould inventory and commissioning training for a 400-unit housing programme.

Country
Saudi Arabia
Sector
Construction
Year
2024
Construction · Saudi Arabia · 2024

The challenge

The client had a fixed housing delivery schedule and no precast experience in house. The site was landlocked with a single access road, so equipment had to arrive on a precise sequence rather than all at once, and the local grid supply was 380 V / 60 Hz with frequent voltage dips.

The solution

We modelled the element schedule first, then sized the circulating line and mould inventory against it. The batching plant was positioned to feed both the line and a small ready-mix operation. Control panels were built for 380 V / 60 Hz with under-voltage protection, and deliveries were split across four shipments timed to the client's civil works programme.

Results

  • Line reached rated cycle time within 11 days of cold commissioning
  • Mould inventory matched the 19 element types in the first phase
  • Zero unplanned stoppages during the first 90 days of operation
  • Six client operators trained on line control and mould handling

Equipment supplied

KZ-PC150 production line, KZ-HZS60 batching plant, KZ-SP300 tilting tables and steel moulds

## The challenge

The client had a fixed housing delivery schedule and no precast experience in house. The site was landlocked with a single access road, so equipment had to arrive on a precise sequence rather than all at once, and the local grid supply was 380 V / 60 Hz with frequent voltage dips.

## The solution

We modelled the element schedule first, then sized the circulating line and mould inventory against it. The batching plant was positioned to feed both the line and a small ready-mix operation. Control panels were built for 380 V / 60 Hz with under-voltage protection, and deliveries were split across four shipments timed to the client’s civil works programme.

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